Busbar Assembly Line

Fully Automated Busbar Assembly Solution for Both Riveted and Bolted Busway Systems

Automatic Busbar Assembly Line

Used for automatic busbar assembly based on different product specifications
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KIANDE automatic busbar assembly line features automatic positioning, automatic conveyance, and automatic riveting, ensuring that every product is assembled to consistent standards. It eliminates human error and material waste. Both compact and air busbar configurations are supported. 2 or 4-station configuration adapts to your specific requirements.

Contact KIANDE for a factory layout and ROI analysis. We will design the most efficient Automatic Busbar Assembly Line for your project.

Main Busbar Structure Types
Features
Compatibility

Compatible with Rivet & Bolt – One machine, both fixing methods

Automated Assembly

Automated positioning & fastening, minimizing manual intervention

Seamless Process Integration

Connection with CNC punching/shearing/bending and testing

High Precision, Stable Output

Less downtime, faster assembly

Specifications
Model KD-ZDX/NC-2(4)D-6(4.5)
Max. Busduct Height 350mm (single layer)
Max. Busduct Length 6000mm
Positioning Mode Unilateral positioning or center positioning
Working Efficiency Approx. 3000mm per 2min
Control Axis 5 Axis
Control System Network control, online maintenance (optional)
Number of Riveting Station 4 sets (four-piece housing) / 2 sets (two-piece housing)
Riveting Type Automatic riveting
Power Supply 380–415VAC, 50–60Hz, 20kW
Dimensions (L×W×H) 25000×2000×1900mm
Gallery

Automatic busbar assembly and fastening, including riveting and stud fixing for busbar system production.

  • Smart Factory Production: Final automated assembly of high-current busway systems for industrial 4.0 plants.
  • High-Rise Power Risers: Rapid assembly of standard 3-meter or 6-meter busway sections for vertical power distribution in skyscrapers.
  • Infrastructure Projects: Mass production of reliable busbar trunking for airports, hospitals, and large stadiums.
  • OEM/ODM Manufacturing: Highly consistent busbar assembly line for international brands requiring strict adherence to global safety standards.
Customer Factories

Our integrated busbar processing machines have been successfully exported to major markets worldwide, including the United States, Russia, Ireland, the UAE, Saudi Arabia, India, Malaysia, and the Philippines.

With stable performance and superior quality, our CNC busbar fabrication systems have empowered numerous customers to achieve outstanding operational efficiency in their respective industries. To date, our busbar machines have maintained 100% positive customer feedback.

This global track record not only reflects the reliability of our automated busbar processing machines, but also demonstrates our unwavering commitment to customer satisfaction as our core guiding principle.

FAQ
How many operators are required for the busbar assembly line?

One operator can manage the entire KIANDE Automatic Busbar Assembly Line, replacing 6 to 8 workers.