Busbar Machine

Busbar Punching and Busbar Bending
Integrated Busbar Processing Machine

Integrated Busbar Processing Machine

All-in-One CNC Punching, Shearing & Bending System
Integrated Busbar Processing Machine
Integrated Busbar Processing Machine
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How It Works

Integrated busbar processing machines from KIANDE are engineered to eliminate manual fabrication errors and material waste, effectively removing traditional production bottlenecks. By leveraging advanced CNC technology, our busbar fabrication systems meet the strictest electrical tolerances without the need for costly manual rework.

The process begins with automated feeding, followed by high-speed CNC punching and shearing executed directly from your imported CAD data. The final stage integrates precision hydraulic bending with real-time spring-back compensation, transforming raw conductors into finished components in a single, seamless cycle.

This busbar processing machine maintains strict tolerances (as tight as ±0.2mm), ensuring perfect alignment for complex multi-layer busbar assembly. Designed for stable, 24/7 high-output operation, our busbar machine allows you to achieve maximum production capacity with minimal labor dependency.

Contact our engineering team today for a free feasibility analysis and an optimal quote tailored to your specific busbar dimensions!

Busbar Fabrication Samples
Busbar Fabrication Samples
Busbar Fabrication Samples
Busbar Fabrication Samples
  • Switchgear & Controlgear: High-conductivity busbar connections for LV/MV switchboards & panels.
  • Busbar Trunking Systems: Mass production of busway straight lengths.
  • Transformer Terminals: Precise bending and punching for flexible or solid copper connectors.
  • Data Center Power Distribution: Reliable power bars for critical infrastructure.
Feature
Multi-Function Integration

Punching, shearing, and bending—all integrated into a single machine

CAD Direct Import

Seamlessly load drawings with auto-programming to eliminate manual data entry

±0.2mm High Precision

Perfect alignment for complex multi-layer busbar assembly

24/7 Automated Operation

Full-cycle automation from loading to finished product, minimizing labor intensity

Specifications
Model KD-DTYTJ-C/A-4.5(6)
Nominal Force Bending 400kN
Punching 300kN
Stroke of X Axis 1800mm
Speed of X Axis 0–150mm/s
Marking Barcode, QR code (optional)
Conductor Size
(Copper/Aluminum) 		Length 1200–6000mm
Width 140–300mm
Thickness 2–6mm
Positioning Accuracy 0.2mm
Repetitive Positioning Accuracy 0.05mm
Saw Blade Power 2kW
Saw Blade Diameter 400mm
Max. Bending Width 300mm
Max. Bending Height Difference 40mm
Max. Hydraulic Pressure 31.5MPa
Power Supply 380–415VAC, 50–60Hz, 10kW
Gallery
Integrated Busbar Processing Machine Punching
Integrated Busbar Processing Machine Feeding
Integrated Busbar Processing Machine Bending
Integrated Busbar Processing Machine Precise positioning
Integrated Busbar Processing Machine Cutting
Customer Factories
Customer Factories
Customer Factories
Customer Factories
Customer Factories

Our integrated busbar processing machines have been successfully exported to major markets worldwide, including the United States, Russia, Ireland, the UAE, Saudi Arabia, India, Malaysia, and the Philippines.

With stable performance and superior quality, our CNC busbar fabrication systems have empowered numerous customers to achieve outstanding operational efficiency in their respective industries. To date, our busbar machines have maintained 100% positive customer feedback.

This global track record not only reflects the reliability of our automated busbar processing machines, but also demonstrates our unwavering commitment to customer satisfaction as our core guiding principle.

FAQ
How long does it take to produce one busbar?
  • Cycle Time: It takes approximately 0.5 to 1 minute to process one standard 3-meter busbar. Speed varies by length and the number of plug-in slots.
  • Daily Capacity: Based on an 8-hour shift, one busbar processing machine can process enough busbars for 100 to 200 busway sections.
What busbar sizes can the machine handle?
  • Processing Range: We support busbar widths from 30mm to 250mm and thicknesses from 3mm to 15mm.
  • Max Length: Standard models handle busbars up to 4.5 meters.
What is the replacement frequency for wear parts?
  • Punching Dies: Sharpen or replace every 100,000 to 150,000 hits.
  • Cutting Blades: Maintain clean edges for up to 50,000 cuts depending on material hardness.
  • Heavy-Duty Design: Seals and sensors are built for 24/7 continuous operation.