Busbar Insulation Processing Equipment

Wrapping Polyester Film Around Busbar Surface

Automatic Busbar Insulation Wrapping Machine

Adjustable polyester film wrapping for busbar insulation
Busbar Insulation Wrapping Machine
Busbar Insulation Wrapping Machine
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Traditional manual methods are slow and lead to high production overhead. KIANDE automatic busbar insulation wrapping machine transforms your workshop into a high-efficiency busbar production line.

The process begins with automated busbar positioning. The system then applies insulation tape in a high-speed, synchronized spiral using a digitally preset pitch for 100% coverage. Integrated closed-loop sensors maintain constant tape tension, ensuring a tight, void-free insulation layer in one single cycle.

KIANDE automatic busbar insulation wrapping machine controls overlapping strictly (±0.2mm), ensuring superior dielectric strength and zero insulation voids.

Upgrade your production standards today. Contact KIANDE for a custom quote and technical specifications!

Applications
  • Busway & Switchgear: Polyester film or heat-shrinkable tape wrapping for busbars
  • Transformer Links: Insulation wrapping for flexible or rigid connection bars
Features
Auto Feeding & Positioning

Busbar self-positions, eliminating manual handling

Closed-Loop Tension

Real-time tension adjustment for consistent tightness

Multi-Mode & Materials

Full/interval/spot wrapping, compatible with various tapes

High Speed, Adjustable Pitch

Preset pitch, ensuring uniform coverage

Specifications
Model KD-BFJ-M/J-4.5
Applicable Material Mylar/polyester film, insulation tape
Mylar/Polyester Film Size Inner Diameter Ø76mm
Max. Outer Diameter Ø300mm
Width 100–200mm
Insulation Tape Size Inner Diameter Ø76mm
Max. Outer Diameter Ø150mm
Width 20mm
Stroke of X Axis 3000mm
Speed of X Axis 0–200mm/s
Mylar/Polyester Wrapping Speed 1 circle/s
Insulation Tape Wrapping Speed 1.5 circle/s
Overlap Ratio ≥ 50%
Conductor Size Length 1500–4000mm (customizable)
Width 80–240mm
Thickness 5–6mm
Repetitive Positioning Accuracy ±0.5mm
Power Supply 380–415VAC, 50–60Hz
Total Power 10kW
Gallery
Polyester Film Slitting Rewinding Machine Busbar coating
Polyester Film Slitting Rewinding Machine End coating
Polyester Film Slitting Rewinding Machine Automatic feeding
Polyester Film Slitting Rewinding Machine Tail end coating
Polyester Film Slitting Rewinding Machine Finished product
Customer Factories
Customer Factories
Customer Factories
Customer Factories
Customer Factories

Our integrated busbar processing machines have been successfully exported to major markets worldwide, including the United States, Russia, Ireland, the UAE, Saudi Arabia, India, Malaysia, and the Philippines.

With stable performance and superior quality, our CNC busbar fabrication systems have empowered numerous customers to achieve outstanding operational efficiency in their respective industries. To date, our busbar machines have maintained 100% positive customer feedback.

This global track record not only reflects the reliability of our automated busbar processing machines, but also demonstrates our unwavering commitment to customer satisfaction as our core guiding principle.

FAQ
How fast is the wrapping process compared to manual labor?

The busbar insulation wrapping machine processes a standard 3-meter busbar in approximately 50 to 60 seconds. One operator can manage the machine, replacing 4 to 6 manual workers while achieving a much higher insulation consistency.